How to Choose the Best Solid Carbide Endmill Design Machining Application

Did you know that there are two major endmill designs available on the market today? The first is the “Conventional” design, which is most common. It features primary “relief” with a secondary clearance that is flat or concave. The clearance angle is measured over the high points at the angle transitions. It is easy to regrind and can be used for both axial and radial clearances.

The other design is “Eccentric.” Eccentric relief endmill design on the other hand, combines the primary and secondary relief into one constant drop. The continuous drop provides the strongest cutting edge. However, the eccentric grind is primarily used for radial clearance. So, on many endmills with the ER grind, you will still see the Primary/Secondary on the face.

Now that we understand the technical differences between the two styles of endmill designs, the next question is which design is likely to work well for your next application. The chart below shows when each type of design is likely to work best with your application:

Primary Secondary
5V0C
Thinner sharper cutting edges for best shearing action.
Can take light depths of cuts and produce very fine finishes.
Because it’s sharp it can be prone to chatter.
More prone to chipping if recuts chips.


Eccentric
5V0C
Strong cutting edges.
Likes higher feed rates.
Needs to take a bite of material to work properly.
Easily pushes the heat into the chip.
Performs very well in harder materials

The eccentric relief works very well in most materials, but there is still a valuable reason to use the primary/secondary grind. The primary/secondary grind is capable of machining softer materials, light depths of cut, thin walled parts, etc. For this reason, you’ll always see a combination of the two styles offered, to cover most situations.

Check out these offerings from WIDIA.

Author: WIDIA Machining Facets

For more than 90 years, WIDIA Products Group has defined excellence in innovation, technology, and customer service. Our philosophy is simple—be the best. We come from humble beginnings, but our diligence and fortitude keep us advancing in the market place. As an industry-leading manufacturer of cutting tools, WIDIA offers a complete portfolio of precision-engineered products. With thousands of Turning, Milling, Holemaking, Tapping, and Tooling Systems products; you will find everything you need from one single source. When you buy WIDIA products, you are buying the ultimate in performance and tool life. We live at the forefront of technology, always striving for the perfect blend of innovation and reliability. Match the most expansive portfolio of precision-engineered products with a global, specialized network of Authorized Distributor partners and you have power that only comes from WIDIA.

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