How to Choose the Best Solid Carbide Endmill Design Machining Application

Did you know that there are two major endmill designs available on the market today? The first is the “Conventional” design, which is most common. It features primary “relief” with a secondary clearance that is flat or concave. The clearance angle is measured over the high points at the angle transitions. It is easy to regrind and can be used for both axial and radial clearances.

The other design is “Eccentric.” Eccentric relief endmill design on the other hand, combines the primary and secondary relief into one constant drop. The continuous drop provides the strongest cutting edge. However, the eccentric grind is primarily used for radial clearance. So, on many endmills with the ER grind, you will still see the Primary/Secondary on the face.

Now that we understand the technical differences between the two styles of endmill designs, the next question is which design is likely to work well for your next application. The chart below shows when each type of design is likely to work best with your application:

Primary Secondary
5V0C
Thinner sharper cutting edges for best shearing action.
Can take light depths of cuts and produce very fine finishes.
Because it’s sharp it can be prone to chatter.
More prone to chipping if recuts chips.


Eccentric
5V0C
Strong cutting edges.
Likes higher feed rates.
Needs to take a bite of material to work properly.
Easily pushes the heat into the chip.
Performs very well in harder materials

The eccentric relief works very well in most materials, but there is still a valuable reason to use the primary/secondary grind. The primary/secondary grind is capable of machining softer materials, light depths of cut, thin walled parts, etc. For this reason, you’ll always see a combination of the two styles offered, to cover most situations.

Check out these offerings from WIDIA.

How Modern Carbide Endmill Technology Increases Tool Life Through the Reduction of Heat in High Production CNC Milling

Heat is the enemy of carbide. Excessive temperature breaks down the Colbalt Binder, which holds the Tungsten Carbide in place. WIDIA-Hanita has developed a coating that gets you more time out of your tools.

WIDIA-Hanita Victory solid carbide end mills use a combination of pre-coat process, coating, and post coat treatment. The pre-coat process removes any grinding damage. You can’t see it with the naked eye, but it’s there and can affect the cutting-edge integrity and chip flow characteristics. This process smooths all surfaces in preparation for coating. The Victory coating is an Advanced AlTiN treatment with aluminum content which oxidizes with high temperatures and lends itself to high surface speed capability and better tool life. After coating, the post-coat process creates a smooth and hard surface. This also improves the compressive strength of the coating, preventing it from flaking or wearing too soon. The cutting edge is very consistent for strength and enhanced chip flow.

Innovative edge preparation provides consistent tool life by eliminating most microchipping caused by grinding. The post-coat finish reduces the chip build-up and improves chip flow. Combined, Victory grades increase tool life and provide higher MRR, shorter cycle times, and fewer tool changes.

See the difference!

Learn more about WIDIA Victory Solid Carbide End Mills.